Our equipment is suitable for many more applications. For example, for dewatering for highest yield/dry substance and clearest filtrates of many (fibrous) products, for extracts of plants, sugar beets, onions, garlic and many others, for gentle evaporation of heat sensitive liquids and aroma recovery and also for filtration of liquids.
Special applications for food
Colouring ingredients from eatable fruit and plants achieve increasing importance in the food processing as substitutes for artificial substances.
Such "colouring foods" are fruit- and vegetable-concentrates having a vast palette of shining colors for a wide range of applications. Typical starting substances are fruits among we find elder berries, black currant, grapes or vegetables such as red beet, red cabbage and black carrots.
For the production of colouring ingredients Bucher Unipektin is supplying either key-components or complete production lines, starting with raw-material reception down to the concentrated liquid or vacuum dried final product.
Filtration of gelatine solutions
Gelatine solutions are pure protein solutions. They are very complex liquids and need special attention for filtration. The quality differs widely depending on the raw material used (hides, skins or bones). During the process, there are usually several filtrations required, ranging from coarse to fine and finally to sterile filtration. Depending on the method, the gelatine concentration (50 - 200 bloom) and working temperature, the filtration rates vary widely and range from 80 - 120 - 200 l/m2/h.
The plants must be built to withstand prolonged high processing temperatures of 95°C - 98°C. During the process, a sterilising and/or bleaching chemical (hydrogen peroxide) may be used (pH 1 - 14), so all parts, which come into contact with the product, must be of high-quality stainless steel AISI 316L (1.4435) or better."
Filtration of sugar syrup
Sugar syrup used for soft drinks is mainly cane sugar with 60° - 68° brix and at a filtration temperature of 70° - 85°C. The quality of sugar syrup differs widely depending on its origin and refining process. In the beverage industry, the purity of the sugar solution is measured in ICUMSA or RBU units. A high ICUMSA or RBU reading (150 - 450) indicates poor sugar quality and is difficult to process. The internationally accepted standard for sugar syrup with 65° brix is less than 50 ICUMSA.
To reduce the ICUMSA / RBU value the syrup is often treated with activated carbon (AC). The AC dosages range from 0.2 - 0.5 - 0.8 % (w/w). Because of the high dosage of AC, filters with a large sludge volume should be used. In cases where a continuous filtration process is required, it is advisable to use two filters so that while one filter is filtering, the second filter can be in preparation or CIP."
Dewatering of spent brewer's or distiller's grains.
High dry matter increases the value as by-product (animal feed etc.).