Complete line for fruit juice production

Processing line

Complete processing line for food and beverage production

Transport and conveying

Reception areas - Bucher Unipektin AG
  • Flexible and storage capacity
  • Fast unloading of the trucks
  • Easy to clean / hygienic set-up
  • Low maintenance cost
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Dosing-Hasp-Bucher Unipektin AG

Dosing Hasp used for the flushing channel. 

  • Dosing and stopping devices for controlling the fruit flow 

  • Integrated water and dirt separation 

  • Optionally with stone trap 

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Airmatic Dosing Slide - Bucher Unipektin AG

Dosing Slide for water-tight closing of pome fruit silos and dosing into the flushing channel. 

  • Flooding of the silos enables unloading via truck 

  • Water-tight Airmatic seal 

  • Steady dosing of pome fruit into the flushing channel 

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Elevator - Bucher Unipektin

Vertical screw elevator for transporting pome fruit. 

  • High throughput with a small footprint 

  • High reliability with low maintenance 

  • Efficient separation of water and dirt 

  • Fresh water cleaning if needed 

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Elevator citrus - Bucher Exzel

High lifting capacity between high slopes using a small space. 

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Roller Table - Bucher Unipektin AG

Roller table for sorting and cleaning of pome fruit 

  • Full inspection of fruit surface through rotating, gripped rollers 

  • Automatic dirt removal via rinseable tray underneath the belt 

  • Integrated cleaning nozzles 

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Roller Table - Bucher Exzel

Manual selection and rejection of citrus fruits of insufficient quality for processing. 

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Dewatering Screw Conveyor - Bucher Unipektin AG

Dewatering screw conveyor for screenings. 

  • Screw conveyor with an integrated dewatering zone 

  • Transport and dewatering of screenings from the flushing water circuit 

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Transport Screw Conveyor - Bucher Unipektin AG

Transport screw conveyor for discharging and conveying of pomace. 

  • Variable length and inclination of the conveyor 

  • Robust design and execution 

  • Easy access 

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Dosing Slide - Bucher Unipektin AG

For isolate pome fruit silos and controlled dosing into the flushing channel. 

  • Variable opening and closing times 

  • Robust pneumatic drive 

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Citrus Brush Washer - Bucher Exzel

Mechanical washing system with rotating brushes and water spray nozzles. 

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Belt Roll Sizer - Bucher Exzel

Inline calibration of citrus fruits using inclined rails with adjustable motorised rollers. 

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Grinding Technology and Crusher Systems

Grinding Mill C25 - Bucher Unipektin AG

Grinding mill for apples, pears, berries and vegetables. 

  • Bucher grinding technology for optimal mash structure 

  • High yield and throughput during juice extraction 

  • High grinding capacity with low energy consumption 

  • Easy cleaning and maintenance 

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Bucher Unipektin Grinding Mill CM 50

Grinding disc mill for apples, pears, berries, vegetables and herbs. 

  • Optimal mash structure increases yield and throughput during juice extraction 

  • Minimal oxidation  

  • Low noise emission  

  • Easy cleaning and maintenance  

  • Independently adjustable milling and feeding drives 

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Bucher Unipektin Grinding Mill KVS 2-80

Roller mill for the crushing of berries and stone fruits 

  • Original and well-established Bucher concept which allows the creation of optimal mash structure 

  • High yield and throughput during juice extraction 

  • Continuously adjustable grinding gap with a more flexible degree of digestion 

  • Electronic overload protection 

  • Easy cleaning and maintenance 

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Młynek młotkowy BMH
  • High durability
  • Simple and very effective process
  • Quick and easy maintenance
  • Smooth operation mode
  • Low operating costs
  • Wide range of applications
  • Dedicated to vegetables
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Crusher System - Bucher Exzel

Efficient emptying and processing of open top cylindrical and conical drums containing frozen fresh juice or concentrate. 

  • PLC control and monitoring of the entire process 

  • Double pneumatic system for lifting the barrels 

  • CIP spray cleaning system 

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Drum dumper - Bucher Exzel

Semi-automatic system for emptying drums of juice in liquid state and pumping the discharged product on to the next process. 

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Solids liquid separation

EXZELplus Citrus Juice Extractor - Bucher Exzel

Exzelplus extractor with 6 extraction heads for 20% more processing capacity

  • Plus 20% capacity 
  • Oil recovery in just one stroke 
  • Separation of the juice from fruit peels and bitter substances 
  • Maximum juice yield 
  • Adaptable components
  • Optional cleaning system
  • Improved electrical cabinet with additional alarms
  • New food grade solid plastic feeding tray
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Bucher HPX 3007 - Bucher Unipektin AG

Universal hydraulic filter press for the extraction of juice from apples, pears, berries, stone fruits and vegetables.

  • Highest juice yield with little suspended solid content 

  • Completely closed and secure hygienic design 

  • Integrated one to three step leaching system 

  • High reliability and low maintenance 

  • Self-optimising process control with data recording 

  • Proven unique design 

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HPS 3007 - Sludge Dewatering - Bucher Unipektin AG

Hydraulic filter press for dewatering of municipal and industrial sludge. 

  • High degree of dewatering  

  • Low disposal and drying costs  

  • Reliable process and control system  

  • Self-optimising process operation  

  • Continuous operation without supervision  

  • Minimal labour costs  

  • Minimal maintenance costs 

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Screw Finisher - Bucher Exzel

High quality and performance solid - liquid separation system by rotating auger and perforated mesh, dragging and pressing the product throughout its length.

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Paddle Finisher - Bucher Unipektin AG

High quality and performance solid - liquid separation system by perforated mesh and helical paddles rotating at high speed, driving the product for sieving. 

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Collecting Screw Conveyor-Technical Data-Bucher Unipektin AG

Collecting Screw Conveyor for residue discharge from the Bucher HPX/HPS press.

  • Hopper volume sufficient for residue of a press charge 

  • Fast discharge of the hopper 

  • Four sizes for 1–4 presses 

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Brewing solutions

Exergon Brew system for energy optimization - Bucher Denwel

Brewery equipment technology for efficient, sustainable, and scalable brewing solutions.

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Cold Block solutions for breweries - Bucher Denwel

Complete Cold Block Solutions for Breweries

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Bierfiltrationsanlagen für Brauereien – Bucher Denwel

Advanced beer filtration technology for modern breweries

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Yeast plant for propagation, storage, pitching for brewhouses - Bucher Denwel
  • Yeast recovery systems
  • Consistent fermentation performance through professional yeast management
  • Advanced yeast management for improved beer quality
  • Scalable yeast management solutions
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Engineering Services fuer brauereien - Bucher Denwel

Hop technologies and systems for modern breweries

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Exergon Brew energy optimization for breweries - Bucher Denwel GmbH

Tailored to your brewery requirements

  • Lowering primary energy consumptions to a minimum
  • Modular concept for energy recovery and energy production
  • Holistic solution for the entire brewery operation
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Beer dealcoholization systems for breweries - Bucher Denwel
  • Gentle De-Alcoholization with maximum flavor
  • Membrane De-Alcoholization
  • Thermal De-Alcoholization
  • Customized solutions 
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Turnkey projects for breweries - Bucher Denwel
  • Complete turnkey brewery solutions
  • A single point of contact
  • Turnkey brewery solutions
  • Tailored to your needs
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Kundendienst und Service für Brauereien - Bucher Denwel

Maximum equipment availability, fast service, and reliable maintenance for your brewery

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Filtration

Bucher Unipektin UltraStar-XL

Crossflow ultrafiltration unit for the clarification of fruit juices, fruit wines, aqueous plant extracts, and fermentation broths.

  • Maximum product yield and excellent juice quality 

  • Tubular membranes allow high solid concentrations 

  • Modular design, high performance on small footprint 

  • Reliable and fully automated system 

  • Integrated CIP system and tank management 

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Mona Aseptic Filtration System - Bucher Unipektin Poland
  • Effective elimination of ACB bacteria
  • Improvement of turbidity and microbiological quality of the concentrate
  • Product safety during the process
  • Monitoring and archiving of parameters
  • Optimum use of filter plates
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CERINOX MF cross-flow filtration - Bucher Unipektin AG

For wine, cider, fruit juice, vinegar and other food products. 

  • Standardised units 

  • Skid-mounted 

  • Ready to use 

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SYNOX 2.0 PF is a precoat candle filter for ber filtration - Bucher Denwel

New generation of candle filter for the most efficient and economical solution. 

  • Reduced pre- and post-run 

  • Reduced beer losses 

  • Reduced cleaning water consumption

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FOM 110 for precoat filtration - Bucher Unipektin AG

For precoat filtration in various applications. 

  • Horizontal filter element 

  • Centrifugal discharge 

  • For syrup, beverages and food products 

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Microstar Retrofit - Bucher Unipektin AG

Upgrade from a polysulfon filter to a modern ceramic filter. 

  • Easy, fast and economic 

  • Robust ceramic element 

  • Long service life 

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Adsorption and Ion-Exchange systems

Adsorber - Bucher Unipektin AG

Adsorption systems for clear and cloudy fruit juices 

  • Ideal for haze-stabilisation, decolourisation and debittering to meet customer’s product specifications 

  • Enhanced product quality without the use of additives 

  • Minimal processing cost 

  • Fully automatic, PLC control and PC based operation systems 

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Ion Exchange systems - Bucher Unipektin AG

Ion exchange systems for treatment of fruit juices and syrups. 

  • Production of acid-reduced or deionised fruit juices and fruit sugar syrups according to specification 

  • Minimal processing cost 

  • Fully automatic, PLC control and PC based operator interface 

     

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Thermal process

Evaporator - Bucher Unipektin AG

Tubular falling film evaporator system for the production of concentrated fruit juices and aroma essences. 

  • Single-pass design for maximal product yields
  • Highly energy-efficient combinations of multi-stage and MVR system
  • Integrated, independently controlled pasteurizer 
  • Sophisticated liquid distribution provides for long cleaning intervals
  • Optimized CIP with high performance spray nozzles
  • Also available as pure multi-stage and TVR options as appropriate
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Conversion of evaporators to MVR - Bucher Unipektin AG
  • Significant OPEX reduction
  • 80 % reduction in fossil fuel consumption and CO2 emissions
  • No modifications to the software, or only minor changes
  • Reliable partner with many years of experience in evaporator conversions
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Evaporators for dairy applications - Bucher Unipektin AG

Evaporator systems for various applications in the dairy industry. 

  • Multiple effect concentrators 

  • Milk evaporators with MVR or TVR 

  • Little temperature stress of the products 

  • Long batch-time with milk products 

  • Design upon request 

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Mash-Heater - Bucher Unipketin AG

For heating mash to receive better extraction of juice and colour for core fruits and berries. 

  • Pipe-in-pipe tubular design 

  • Gentle heating 

  • Compact and modular design 

  • Automated control system 

  • Easy to clean 

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Pasteurizer - Bucher Unipektin
  • Wide range of pasteurisation temperature control
  • CIP cleaning
  • Cooling unit with buffer tank for coolant preparation
  • Adjustment of holding time at pasteurisation temperature
  • Cleaning system optimally adapted to the type of plates used
  • Production safety - use of booster pumps
  • Extended regeneration section (heat recovery)
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Flash pateurizer - Bucher Denwel.jpg

For the safe, precise and reliable heating of beverages

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Vacuum and freeze drying

QCF-Quasi-Continuous-Freeze-Dryer-Bucher Merk
Quasi-Continuous Freeze Dryer
  • Batch process with contact and radiant heating
  • Fast tray transfer and batch changeover
  • Customised and high performance equipment
  • Suitable for pieces, granular products or powders
  • No oxidation and minimal flavour losses
  • Higher throughput compared to traditional processes
  • Automated operation with process profile
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DryBand - Bucher Merk

Belt dryer for continuous vacuum or freeze drying or lyophilisation of food products. 

  • Continuous and gentle product drying 

  • Minimal oxidation 

  • Low energy consumption 

  • Minimal flavour losses 

  • Product specific feeding and discharging systems 

  • Fully automated operation & cleaning 

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Vacuum belt dryer - Bucher Merk Process

Belt dryer for continuous freeze-drying (lyophilisation) of coffee as well as pre-dried or frozen pieces of fruits, vegetables or meat. 

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DryCab Bucher Merk Process

Drying cabinet for efficient and flexible vacuum or freeze drying (lyophilisation) of heat sensitive products with frequent product changes. 

  • For liquid products or powders 

  • No oxidation and contamination 

  • Gentle drying of products 

  • Automated operation with process profile

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Mini Vacuum Belt Dryer - Bucher Merk Process

Top-innovation for the development and evaluation of vacuum drying processes. 

  • Efficient and flexible 

  • Easy to use 

  • Continuous drying operation 

  • Short installation and cleaning time 

  • Rapid optimisation of drying processes 

  • Visible drying process by the use of glass housing 

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Liquid blending and processing

Juice Mixing Station - Bucher Unipektin Poland
The mixing system is referred to juice producers, beverages and other liquid products.
  • High degree of protection against operating errors
  • Easy to operate
  • Possibility to enter a wide database of recipes
  • Avoid contamination of the product with the cleaning solution
  • Guarantee of repeatability of the quality of the finished product
  • Significant time savings due to optimization of production processes
  • Big savings due to accurate dosing
  • Process control through data archiving.
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Clarifying Agent Dosing Station - Bucher Unipektin
  • High effectiveness and efficiency 
  • Easy to maintain 
  • Fully automatic control with visualisation 
  • Precise dosing 
  • Little space required 
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Storage and processing

Industrial tanks - Bucher Unipektin Poland

Industrial tanks tailored to customers specific and individual need

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Cleaning technology

CIP plant to clean production lines - Bucher Unipektin AG

CIP (Cleaning in Place) is a process to reliably and safely clean production lines. 

  • Cost-saving operations  

  • Re-use cleaning solutions 

  • Reduce pollution  

  • Ideal cleaning result through pre-defined target value 

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CIP compact unit - Bucher Denwel
  • Caustic, acid and water recovery vessel 

  • For tanks, pipes and equipment cleaning 

  • Automatic CIP sequencing 

  • Intuitive and simple user interface 

  • Optimal and consistent cleaning performance 

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CIP mobile unit - Bucher Denwel
  • Three sizes of caustic and acid vessels 

  • For tanks, pipes and equipment cleaning 

  • Automatic temperature control 

  • Optimal cleaning performance 

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CIP plant for cleaning of process technology for breweries - Bucher Denwel
  • Fully automatic CIP programs ensure perfect cleaning 

  • Economical production due to full automation 

  • Individual programming of each cleaning circuit 

  • 3, 4 or 5 vessel system 

  • Vessel size up to 20 m3 

  • Up to 6 different cleaning circuits 

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CIP - Bucher Unipektin Poland
Compact device for the highest hygiene level
  • High effectiveness and efficiency
  • Ease of maintenance
  • Fully automatic SPS control with visualization
  • Small space required
     
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